Highlights
- •Flow-through device recovers more lymphocytes than density gradient centrifugation.
- •Cell recoveries were 85% CD3+, 89% CD19+ and 97% CD56+ with this new approach.
- •Microfluidic-isolated cells grew faster than gradient-isolated cells in culture.
- •Overall, the new method gives 2X higher cumulative cell yield after 7-day culture.
- •Devices can process 200 mL of sample in less than 1 h, with no pumping mechanism needed.
Abstract
Background
The isolation of lymphocytes – and removal of platelets (PLTs) and red blood cells
(RBCs) – from an initial blood sample prior to culture is a key enabling step for
effective manufacture of cellular therapies. Unfortunately, currently available methods
suffer from various drawbacks, including low cell recovery, need for complex equipment,
potential loss of sterility and/or high materials/labor cost.
Methods
A newly developed system for selectively concentrating leukocytes within precisely
designed, but readily fabricated, microchannels was compared with conventional density
gradient centrifugation with respect to: (i) ability to recover lymphocytes while
removing PLTs/RBCs and (ii) growth rate and overall cell yield once expanded in culture.
Results
In the optimal embodiment of the new microfluidic approach, recoveries of CD3+, CD19+
and CD56+ cells (85%, 89% and 97%, respectively) were significantly higher than for
paired samples processed via gradient-based separation (51%, 53% and 40%). Although
the removal of residual PLTs and RBCs was lower using the new approach, its enriched
T-cell fraction nevertheless grew at a significantly higher rate than the gradient-isolated
cells, with approximately twice the cumulative cell yield observed after 7 days of
culture.
Discussion
The standardization of each step of cellular therapy manufacturing would enable an
accelerated translation of research breakthroughs into widely available clinical treatments.
The high-throughput approach described in this study – requiring no ancillary pumping
mechanism nor expensive disposables to operate – may be a viable candidate to standardize
and streamline the initial isolation of lymphocytes for culture while also potentially
shortening the time required for their expansion into a therapeutic dose.
Graphical Abstract

Graphical Abstract
Key Words
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Article info
Publication history
Published online: January 16, 2019
Accepted:
December 26,
2018
Received:
November 16,
2018
Identification
Copyright
© 2018 International Society for Cell and Gene Therapy. Published by Elsevier Inc. All rights reserved.